ZEDsystem

Standardized
leak testing 2.0

ZEDsystem is an individually configurable sliding table system for leak testing.

It allows additional processes to be integrated, fast changeover, and manual or automatic loading. ZEDsystem can be integrated into fully automated production lines or used manually and three choices of series offer the perfect solution for any customer requirement.

Measuring methods

RD	RD relative pressure (optional: 2-channel)
RD / GP	relative pressure with bell testing
RD / DF	relative pressure with flow rate
DD	differential pressure
SD	accumulation pressure
MF	mass flow

(Pressure ranges: See ZEDcore, ZEDsatellite)

Additional processes

Component marking using lasers (DMC code), scoring, punch marking, or color dot marking
Joining
Pressing balls / expanders
Screwing
Electrical test
Presence monitoring
Barcode / DMC scanning

ZEDsystem application examples

Automotive: Aluminum cast housing, cylinder blocks, cylinder heads, gears, heat exchangers, electronic control units, batteries, lines, valves, fuel cells, pumps, etc.
Medical technology: Catheters, dialysis filters/boxes, flushing/hose systems, secretion containers, syringes, external lung machines, etc.

Packaging/cosmetics: Dispensing pumps, plastic bottles, cartridges, etc.
Household appliances: Water switches/pumps, gas valves/fittings, electrical components, etc.
General industry: Cylinders, safety/non-return valves, couplings, grippers, ball valves, seals, etc.

ZEDsystem: Overview of the series

Product features

Control unit: Siemens or Beckhoff
Control elements: Multi-touch mobile panel and control panel
Communication: Connection to customer ERP systems via OPC UA, TCP/IP, SAP, master computer, … or USB and network interface, e.g. for file export in CSV, XML
Security: Lateral enclosure, swing doors with safety switches at the rear, accessibility at the front through safety light grid, safety-related connection to automatic loading and unloading
Pneumatics / electrics: Integrated in the system
Status display: System status via signal light, component testing IO/NIO via LED concept
Interchangeable tools: Coded quick-change system (RFID, binary), changeable from front and back, tool-free
Efficient: Reduced consumption due to intelligent software, modern components, and correct dimensioning

Series	1000	2000	3000
Minimum component size (L x W x H)	350 x 350 x 250 mm	600 x 500 x 300 mm	600 x 500 x 300 mm
Max. component weight	25 kg	50 kg	50 kg
Max. adaptation forces	< 30 kN /< 5 kN (vert. / horiz.)	< 100 kN /< 15 kN (vert. / horiz.)	< 100 kN /< 15 kN (vert. / horiz.)
Cycle time	approx. 8 s (plus test time)	approx. 10 s (plus test time)	approx. 12 s (plus test time)
System dimensions (L x W x H)	1,100 x 1,100 x 2,200 mm	1,540 x 1,540 x 2,200 mm	3,740 x 2,640 x 2,200 mm
Number of leak testing modules	up to 3 (max. 6 channels)	up to 4 (max. 8 channels)	up to 4 (max. 8 channels)
Power supply	400 V	400 V	400 V