{"id":37248,"date":"2026-11-03T14:22:22","date_gmt":"2026-11-03T13:22:22","guid":{"rendered":"https:\/\/www.zeltwanger.de\/?page_id=37248"},"modified":"2026-11-05T15:13:42","modified_gmt":"2026-11-05T14:13:42","slug":"core-builder-for-heat-exchanger-production","status":"publish","type":"page","link":"https:\/\/www.zeltwanger.de\/en\/technologies\/thermal-management\/core-builder-for-heat-exchanger-production\/","title":{"rendered":"Core builder"},"content":{"rendered":"
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\"ZELTWANGER<\/p>\n

Core builder<\/p>\n

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Flexible core assembly for high productivity and repeatable quality.<\/p>\n<\/div>\n

Discuss your project<\/a><\/p>\n<\/div>\n

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High-performance heat exchanger core assembly<\/h2>\n
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ZELTWANGER Core Builder solutions enable semi-automatic and fully automated assembly of heat exchanger cores for a wide range of applications, including evaporators, heater cores, condensers and radiators. Different system concepts can be adapted to specific core dimensions, product variants and production requirements, combining high productivity with repeatable assembly quality.<\/p>\n<\/div>\n

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Your Benefits<\/p>\n<\/h2>\n

Designed for productive, flexible and reliable core assembly.<\/div>\n
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    \"Icon_Seminare\"<\/p>\n

    High Productivity<\/h3>\n
    Cycle times down to 18 sec\/core<\/div>\n<\/li>\n
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    Flexible Core Designs<\/h3>\n
    Different core dimensions and row systems<\/div>\n<\/li>\n
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    Short Changeover Times<\/h3>\n
    Fast adaptation to product variants<\/div>\n<\/li>\n
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    Scalable Automation <\/h3>\n
    From semi-automatic to fully automatic<\/div>\n<\/li>\n<\/ul>\n

    Technical Highlights<\/h2>\n
    Key specifications for high-performance core assembly.<\/div>\n
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    Parameter<\/th>\nEVAP \/ Heater<\/th>\nCON \/ RAD<\/th>\n<\/tr>\n
    Core Dimensions<\/strong><\/td>\n120 \u00d7 140 \u00d7 26 to 400 \u00d7 400 \u00d7 50 mm<\/td>\n350 \u00d7 300 \u00d7 12 to 1,200 \u00d7 1,200 \u00d7 75 mm<\/td>\n<\/tr>\n
    Core Tensioning<\/strong><\/td>\n20\u2013150 kN<\/td>\n20\u2013150 kN<\/td>\n<\/tr>\n
    Header Assembly<\/strong><\/td>\n50\u2013300 kN<\/td>\n50\u2013300 kN<\/td>\n<\/tr>\n
    Row System<\/strong><\/td>\nSingle \/ Double \/ Triple<\/td>\nSingle<\/td>\n<\/tr>\n
    Changeover<\/strong><\/td>\nMax. 10 min<\/td>\nMax. 30 min<\/td>\n<\/tr>\n
    Cycle Time<\/strong><\/td>\nDown to 18 sec\/core<\/td>\n40 sec\/core semi-auto<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

    Options & Extensions<\/h2>\n
    Features to adapt the system to your production requirements.<\/div>\n
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      Automatic tube loading<\/div>\n<\/li>\n
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      Automatic core handling<\/div>\n<\/li>\n
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      Automatic brazing parts feeding<\/div>\n<\/li>\n
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      RFID tool coding<\/div>\n<\/li>\n
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      Predictive maintenance<\/div>\n<\/li>\n
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      Remote maintenance<\/div>\n<\/li>\n<\/ul>\n

      Let\u2019s discuss your requirements.<\/h2>\n
      Tell us about your requirements. Our experts will get back to you.<\/div>\n
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