{"id":32452,"date":"2025-04-08T17:00:13","date_gmt":"2025-04-08T15:00:13","guid":{"rendered":"https:\/\/www.zeltwanger.de\/?page_id=32452"},"modified":"2025-04-25T09:49:11","modified_gmt":"2025-04-25T07:49:11","slug":"semiconductor-manufacturing","status":"publish","type":"page","link":"https:\/\/www.zeltwanger.de\/en\/technologies\/semiconductor-manufacturing\/","title":{"rendered":"Semiconductor manufacturing"},"content":{"rendered":"
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\"High-End<\/p>\n

High-end precision manufacturing<\/p>\n

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High-precision components for manufacturing technologies in the semiconductor and optical industries.<\/p>\n<\/div>\n

Inquire without obligation<\/a><\/p>\n<\/div>\n

Precision parts for the technologies of tomorrow<\/h2>\n
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Rely on our high-precision components to efficiently and reliably implement the most demanding manufacturing technologies for the semiconductor and optical industries.<\/p>\n

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    \"Expertise<\/p>\n

    Count on our expertise<\/h3>\n
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    Rely on a partner who understands and fulfills the requirements of the semiconductor and optical industries\u2014with cutting-edge technology and tailored processes.<\/p>\n<\/div>\n<\/li>\n

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    \"Effizienz<\/p>\n

    Increase your efficiency<\/h3>\n
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    Maximize your productivity with economical end-to-end processes and consistently high component quality. You develop the future\u2014we take care of the rest.<\/p>\n<\/div>\n<\/li>\n

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    \"Flexibel<\/p>\n

    Stay flexible<\/h3>\n
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    Succeed in dynamic markets. With flexibility, speed, and reliable delivery, we ensure your planning and long-term success.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n

    Production from a single source<\/h2>\n
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    Benefit from our expertise and experience in all manufacturing-related areas.<\/p>\n<\/div>\n

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      Consulting & feasibility analyses<\/div>\n<\/li>\n
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      Quality planning for constant component quality<\/div>\n<\/li>\n
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      High-precision high-end production<\/div>\n<\/li>\n
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      Quality assurance with state-of-the-art testing technology<\/div>\n<\/li>\n
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      Delivery of cleanroom-compatible components<\/div>\n<\/li>\n<\/ul>\n

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      Innovation access<\/h2>\n
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      Take advantage of our wide range of state-of-the-art manufacturing processes.<\/p>\n<\/div>\n

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        High-precision machining<\/h3>\n
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        Our portal milling machines, such as the DMU 210 \u03bcPrecision and 125 \u03bcPrecision, enable micrometer-level tolerances with three times the precision of standard machines. With 5-axis simultaneous machining, reference-controlled temperature control, and a volumetric accuracy of less than 20 \u03bcm, we set standards in precision manufacturing. Thanks to the positioning accuracy of up to 4 \u00b5m and generous travel ranges of up to 2,100 \u00d7 2,100 \u00d7 1,250 mm (82.7 \u00d7 82.7 \u00d7 48.2 in), we guarantee maximum precision and stability\u2014even for the most demanding applications.<\/p>\n<\/div>\n<\/li>\n

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        Turn-mill complete machining<\/h3>\n
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        We use state-of-the-art laser marking systems to individually mark your components\u2014from company logos to data matrix codes. Whether rotationally symmetrical or cubic, we guarantee precise and durable results according to your specifications.<\/p>\n<\/div>\n<\/li>\n

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        Milling, turning, and grinding centers<\/h3>\n
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        Integrating grinding technology into our mill-turn processes ensures excellent surface quality and dimensional accuracy. By machining in a single setup, we achieve the highest process security and stability.<\/p>\n<\/div>\n<\/li>\n

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        Cylindrical and surface grinding<\/h3>\n
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        Our specialized CAM team combines many years of experience with the latest software to implement your design data efficiently and precisely. This is how we consistently achieve complex workpiece shapes and master challenging machining tasks with the highest level of quality.<\/p>\n<\/div>\n<\/li>\n

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        Wire-cut EDM<\/h3>\n
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        Our wire EDM machines produce intricate contours regardless of material hardness. With wire diameters from 0.05 mm (0.002 in) and precise travel paths, we guarantee dimensional accuracy and quality.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n

        Industry-specific manufacturing processes<\/h2>\n
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        Our specialized manufacturing processes are tailored to the high standards of the semiconductor industry and guarantee maximum precision and quality.<\/p>\n<\/div>\n

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          Machines tailored to specific materials<\/div>\n<\/li>\n
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          Use of HIO-free cooling lubricants<\/div>\n<\/li>\n
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          Wet-on-wet cleaning process for the highest purity<\/div>\n<\/li>\n
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          Specialized in glove and packaging specifications<\/div>\n<\/li>\n
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          Qualified processes for consistent quality<\/div>\n<\/li>\n
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          Contamination-free workplaces for sensitive applications<\/div>\n<\/li>\n<\/ul>\n
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          Quality assurance<\/h2>\n
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          You can rely on state-of-the-art measuring technology and precise testing procedures to ensure the highest quality standards in production. Our air-conditioned measuring rooms are equipped with state-of-the-art equipment for comprehensive quality inspections:<\/p>\n<\/div>\n

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            5 Zeiss CNC coordinate measuring machines with travel ranges of up to 3,000 \u00d7 1,600 \u00d7 1,000 mm (118.1 \u00d7 63.0 \u00d7 39.4 in)<\/div>\n<\/li>\n
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            Keyence optical measuring device for high-precision analyses<\/div>\n<\/li>\n
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            Faro 3D measuring arm for flexible measuring tasks<\/div>\n<\/li>\n
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            5 Tesa Micro-Hite height gauges for precise height measurements<\/div>\n<\/li>\n<\/ul>\n

            Component cleaning<\/h2>\n
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            Our specialized cleaning processes ensure particle- and residue-free components for contamination-free manufacturing.<\/p>\n<\/div>\n

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              Ultrasound cleaning<\/div>\n<\/li>\n
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              Wet-on-wet cleaning<\/div>\n<\/li>\n
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              Drying technologies<\/div>\n<\/li>\n
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              UV light inspection<\/div>\n<\/li>\n
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              Cleaning of cooling lubricants<\/div>\n<\/li>\n
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              High purity cleaning (via service provider)<\/div>\n<\/li>\n
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              Residual gas analysis (via service provider)<\/div>\n<\/li>\n<\/ul>\n

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              Packaging solutions<\/h2>\n
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              Customized packaging solutions according to industry-leading standards ensure optimum protection and safe transport.<\/p>\n<\/div>\n

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                Robust transport boxes for maximum safety<\/div>\n<\/li>\n
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                Euroboxes with foam inserts for shock-absorbing protection<\/div>\n<\/li>\n
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                Double packaging in PE foil to avoid contamination<\/div>\n<\/li>\n
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                Individual packaging solutions according to customer specifications<\/div>\n<\/li>\n<\/ul>\n

                Contact<\/h2>\n
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                Option: <\/p>\n<\/div>\n

                Any more questions on the subject?<\/h2>\n
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                Wir freuen uns auf Ihre Anfrage und beraten Sie gerne zu Ihren
                Prozessen und Anforderungen.<\/p>\n<\/div>\n

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